Orion Pulse 200i

Intelligent Welding

The Orion Pulse 200i is the most advanced micro pulse-arc welding system available and features newly developed Intelligent Welding™ technology. This new technology simplifies the welding process by automatically adjusting weld settings for any metal or application. In addition, users can experience interactive touch screen navigation, high-frequency agitation for difficult metals like palladium, adaptive weld ignition for longer electrode life, a new multi-pulse setting for laser like welding, and more. The Pulse 200i continues the Orion legacy by providing the most high-tech, versatile, and affordable welding solution on the market today.

As with other Orion welders, the Orion Pulse 200i utilizes two different welding technologies – Pulse Arc and Tack. The Tack Mode uses resistance welding technology with up to 200 watt-seconds of energy. The Tack Mode is perfect for temporary placement or permanent fusion welding. The Pulse Arc Mode uses pulse-arc welding technology and consists of three distinct energy ranges – Ultra, Micro, and Nano. The Ultra energy range uses up to 200 joules of energy for projects that require deeper penetration or a larger spot size. The Micro energy range uses up to 30 joules of energy and is perfect for moderate penetration and more delicate pieces. The Nano energy range is a new weld setting that offers extremely precise weld energy control from 0.5 – 5 joules of energy, perfect for very fine applications. By using the Orion's weld modes and energy ranges together, users can experience the most versatile and complete welding system available.

The new user interface of the Orion Pulse 200i incorporates many innovative ideas to enhance and simplify the welding process. The Orion’s proprietary MyWeld™ Management Interface is displayed on a 9 inch color touch screen that is conveniently mounted to the microscope. Users have one-touch access to every weld parameter. In addition, the MyWeld™ menu configures enhanced weld presets based on the metal type. Users can select the metal they are working with, and the MyWeld™ software will automatically adjust the various parameters to deliver the ideal weld settings. Once the Orion has set the various parameters all the user will need to do is determine what energy (power) setting to use. The Orion will assist with the energy selection by displaying the approximate weld spot size and penetration depth on the screen. In addition, the Orion Pulse 200i has advanced interactive help menus and videos.

The Orion Pulse 200i is designed to save space. Compared to other bulky welding technologies, the innovative Orion Pulse 200i will take up less than half a square foot of bench space. The new 3D microscope flex arm will allow users to simply move the Orion when not in use to help maximize bench space.

Finally, the Orion Pulse 200i is completely updateable and upgradable. As new enhancements, features, videos, and techniques are made and developed, Orion owners will be able to update their Orion’s to have the latest software configurations available.

The Orion Pulse 200i continues the Orion legacy by providing the most high-tech, versatile, and affordable welding solution on the market today.